MIG Welder Buying Guide, Rating, Tests Welding Kits, Supplies 2022
Whether you are a professional in the welding trade or a private individual who likes to do his work personally, you must choose your MIG welder with the utmost care. This kind of device is not chosen lightly. If you don’t use a high-performance machine, you risk having poor quality and non-durable welds.
Several aspects are to be sought: good power (for greater versatility), resistance to intensive use, and portability. The presence of accessories also makes a product more interesting than the others. According to our research, the GYS Smart Mig 142 is very easy to use. It is suitable for beginners who are just starting to use this tool. Telwin Maxima 190 is used in welding aluminum and not only steel.
How to choose a good MIG welder?
Whether a professional or a DIY enthusiast, the welding machine is the accessory you must have in your workshop. In addition to being powerful, this article is quite easy to use. Among other things, it is the ideal gadget to help you perfect your metal creations. Moreover, if you want to get some, follow the advice offered to you on the price comparison. Before finalizing a purchase, try to inform yourself a little more about the device’s operation, performance, and security options.
- EASY TO USE-140 FC-I MIG machine uses 0.30, flux...
- POWERFUL- Up to 140 Amp output that allows you to...
- PORTABLE WELDER- Lightweight 19 lbs. easily...
- RUGGED- All metal case, Built to take the day to...
- WELDER INCLUDES- 8' MIG gun, 8' ground clamp,...
- 🛡️★Multi-Functions In One Machine: IGBT...
- 🛡️★110V/220V Powerful Machine: Up To 200A...
- 🛡️★Include:MIG Gun(2.8M), Ground Clamp And...
- 🛡️★Synergic Control,Automatic Change Of The...
- Weld up to .030"(0.8mm) and .035" (0.9mm)with flux...
- Powered By Standard 110(120V) Household Current.
- Multi-functions in one machine:Suitable for...
- Big enough to handle 2 pounds rolls of wire.
- Powerful Machine:Up to 135A output current that...
- Synergic Control: The welding parameter is...
- Multi-functions in one machine: Suitable for MMA,...
- Powerful Machine: Up to 200A output current that...
- Big enough to apply to 2 and 10 pounds rolls of...
- Dual voltage input design: Welding machine can be...
- 130 AMP MIG STYLE WELDER: Mig welder is easier for...
- GAS OR FLUX CORE: Digital MIG Welding Machine uses...
- FULL BRIDGE CIRCUIT: Full bridge circuit provides...
- DUAL VOLTAGE 110V/220V: MIG welder includes 220v...
- ADJUSTABLE SPEED WIRE FEED: Adjust up to 6.7m per...
- 【Easy to Use】 - MIG Welder uses 0.8mm or 1.0mm...
- 【Rugged and Durable】- 110 V/60 Hz single...
- 【Safe and efficient】 MIG 140A inverter welding...
- 【Wide Application】- Portable design, light...
- 【Accessories】- The set includes a MIG-140...
- 👉Synergic Function: this mig welder design...
- 👉Reliable Arc and less Spatter: Under synergic...
- 👉Dual Voltage 110/220V: This welder is dual...
- 👉Flux core wire: This is IGBT inverter Gasless...
- 👉What come with machine: 1 x Mig welding...
- 5-position voltage control selector adds a smooth,...
- Welds 24 gauge up to 1/4 in mild steel; Weldable...
- Welding Processes: MIG(GMAW), Flux Cored(FCAW)
- Operates off 115V standard household current; Wire...
- Welding Amperage Range: 25-140 A; 20% duty cycle @...
- Advanced IGBT Technology: Our MIG-130 adopts the...
- Convenient Flux Cored Wire: This mig tig stick...
- Easy Control Panel & 3 In 1: MIG welding machine...
- Safety & Overheat Protection: The arc welding...
- Compact and Portable: Lightweight 28.7 pounds,...
- NO REACTION WELDER - With convenient flux-cored...
- WELDING PROCESS - This welding machine is...
- ADJUSTABLE WELDING SPEED – The VIVOHOME MIG...
- PORTABLE DESIGN - Lightweight and compact design,...
- ACCESSORIES INCLUDED – The VIVOHOME MIG Welder...
The method of operation
This buying guide for the best MIG welders aims to help you get the best product on the market.
The MIG welder has a semi-automatic welding process using an inert gas that does not react with the molten metal. A very simple yet attractive design makes it very practical and easy to use. The trigger of a welding torch controls the unwinding, and the closing of an electrical circuit allows the passage of current in the filler metal. This product also allows great implementation flexibility, being able to be used on different types of metals.
The MIG welding machine can be used for continuous welding with high productivity, but it emits a little smoke compared to other machines. If you want to vary your DIY work, this machine is recommended.
The use of the material
If you want to know how to buy a MIG welder with better value for Money, it is first essential to ask yourself what type of metal it can work with. Before purchasing, it will be necessary to clarify whether the machine can cut steel, stainless steel, copper, or aluminum.
This material indeed exists in different models, but each has its specificity. As this accessory is very sturdy, it has a wide range of use. Being very sophisticated and very efficient, the MIG welding machine is the device of choice for professional scrap metal workers. If you are an inexperienced user, try to adjust the power correctly, at the risk of damaging the device and injuring yourself.
The safety rule
The risks inherent in welding work are always present in workshops or construction sites. Precautions should be taken care of to avoid breakdowns and weld defects. Before any maintenance procedure, the equipment must first allow time to cool down. The important thing is to keep the device clean from the inside. Dust and foreign matter that have settled on the transformer or diode must be removed periodically. Very important, you must prevent the torch from being knocked or dropped.
Now that you know all about this type of equipment, the time has come for you to find where to buy a new MIG welder. To do this, do not hesitate to use our price comparison; you will find the device best suited to your needs.
The best MIG welders of 2022
You need a powerful MIG welder to carry out your welding work on stainless steel, copper, cast iron, or aluminum parts. Not sure how to choose the best MIG welders for 2022? To do this, we recommend you analyze each model’s characteristics and cross-reference them with your requirements.
GYS SmartMig 142
GYS MIG Welder- SmartMig 142 (140 A) is certainly the welding machine you will need if you want to do all kinds of DIY, small domestic work, or if you are looking for high-performance equipment for specific professional needs.
The problem with these GYS Mig welders is that they cannot meet a large enough need due to their power.
If the GYS MIG Welder- SmartMig 142 (140 A) is highly rated, it is thanks to its ease of handling. Regardless of your knowledge of DIY and soldering, this device will present no problem when getting started. Everyone can adapt it as they wish to carry out small maintenance or DIY jobs. Something to familiarize yourself with the world of welding.
Key Features Explained
This welding station has been designed for assembling, repairing, or maintaining steel or stainless steel sheets or profiles. Having it at hand means carrying out different jobs with complete peace of mind. Its portable side makes it one of the most popular tools for DIYers with a size that does not exceed 15 kg.
It also consumes less energy and can be powered from a 230V – 16A domestic socket. As for coils, the GYS SmartMig 142 accepts those with a diameter between 100 and 200 mm. Embedding a constant flow fan, this welding machine is also protected from the risk of overheating.
You can choose between two processes with this welding machine: MIG/MAG for workshop welding, Wire diameters 0.6 – 0.8 mm, and NO GAS for outdoor welding. Cored wire diameter 0.9 mm. This single-phase welder is perfect for beginners’ needs while offering the easiest handling.
This software offers an excellent quality/price ratio accessible to all budgets and is also perfect for some professional needs. Its voltage is 230 volts, and its power is 2990 watts. This welding machine is also equipped with a 13 A fuse and a welding regulation from 40 to 140 A. It is perfect for a 2.5 kVA generator.
Perfect for beginners
This kind of equipment is sometimes difficult to use by beginners, those who do not yet have experience in the field of welding. And that is what makes the great advantage of this model because it is perfect for this category of people.
Indeed, its handling is easy, making this device the best for beginners in welding. Moreover, its yellow color does not leave indifferent either. The material is very attractive, and if this aspect is important to you, you have found the Mig welder.
Telwin Maxima 190
Whatever the material to be welded, purchasing a good machine remains essential. In principle, each reference has its advantages and disadvantages, but everything will depend on the construction site. Adjustable between 20 and 170 Amps, its use is not limited to steel. This station is also used in aluminum welding.
Whether you are on a small or a large job site, its small size will be to your advantage. It translates into a length of 45 cm, a width of 23.5 cm, and a height of 37 cm.
For your travels, know that Telwin has developed a carrying handle. Moreover, the 9.91 kg will not be a source of the problem. Simple and uncluttered, the control panel incorporates only two adjustment knobs. An apprentice welder will therefore have no trouble setting it.
Originally from Italy, this reference complies with current safety standards. Operating thanks to a microprocessor, welding will not involve the use of gas. Investing in an adequate kit makes the realization of MIG-MAG welding feasible. Regarding the size of the chopsticks, remember to take a diameter between 0.6 and 0.9 mm. Ready to use, a ground cable, torches, and a wireless bine will be at your disposal.
Intuitive settings: The way the control dials have been arranged attests to the simplicity of the settings.
Powerful: Its power, as well as its modularity, offers enormous flexibility of use. To this end, its use is not limited to steel, all with excellent comfort.
A small footprint: With such a performance, one can expect an elevated position, which is quite the opposite. Whether working outdoors or indoors, its light weight won’t tire you out.
Standard manufacturing: By respecting the basic rules of welding, the risk of injury and accident related to the malfunction of the station is reduced to nothing.
Power supply via a generator: If you plan to power it with a generator, several parameters must be considered, including the voltage delivered by the group.
No MIG-MAG kit: The basic kit does not allow MIG/MAG welding.
MV POWER Welding Inverter
This welder has a built-in 5 amp fuse. Responding to the CE standard and RoHS certification, it is at your disposal for safe use. It is also equipped with complete systems that simultaneously make it reliable and safe equipment. They include the forced air cooling fan and non-stick thermal protection. Your soldering equipment also comes with other accessories, such as a flux wire, a ground cable, a brush, a mask, and an electrode holder. It is thus implemented to allow you to carry out various works in complete safety.
It is also a versatile material. Indeed, it can be used to weld many materials, such as carbon steels, vehicle bodies, etc. It will still be your ally in your welding project for all types of thin steel. Its average dimensions of 34.2 cm x 18 cm x 350 cm can be easily stored and taken anywhere. It is even available to the whole family for successful welding.
Reliability: This product meets CE and RoHS standards.
Security: It is equipped with systems ensuring the user’s safety and that of his property. They consist of a cooling fan and thermal protection.
Ultra complete tool: Complete accessories are at your disposal. We can cite the flux wire, the brush, the electrode holder, the mask, and the ground cable.
Versatility: It is operational against any type of material. A distinction is made between car bodies and carbon steel.
Ease of use: It is equipment accessible to the whole family.
Design: The marriage of the two colors, black and yellow, provides a unique touch.
Powerful: This model of welding station is available with a maximum power of 3.6 KW.
Poor quality protective mask: It could be very dangerous for the eyes. It will therefore be necessary to plan to buy another one.
The Stanley 460215 MIG MAG arc welder is one of the models to see in our comparison because of its great performance. This gasless and ventilated model can perform continuous welding efficiently. Above all, it can guarantee your assembly or repair work in sheet metal or bodywork.
This welder is compatible with 0.6-1mm flux-cored wire and 0.6-0.8mm solid wire spools, allowing you to work worry-free on steel, aluminum, cast iron, and stainless steel. Handy and easy to carry, it has an ergonomic design, a solid handle, and a moderate size of 40.5 x 37 x 22 cm. The intensity of the welding current from 35 to 95 A is adjustable in 2 positions according to the thickness of the parts to be welded.
This 1.2 KVA welder features ten wire drive speeds so you can enjoy precision welding work. As a matter of safety, it is equipped with thermostatic protection against overloads. It is delivered ready to use and supplied with a cored wire, a welding torch, a hammer-brush, a ground clamp, and a welding mask.
You may be wondering which MIG welder to choose for sheet metal work? So take an interest in the Stanley 460215; its characteristics could greatly interest you.
Efficient: Thanks to this semi-automatic MIG MAG welding station, you will be able to carry out continuous welding, which will allow you to be more efficient in your work.
Ideal for steel: This device is the model for you if you plan to weld steel. It is indeed quite suitable for sheet metal work.
Protection’s mask: Its quality can be criticized. Compared to the ones used by professionals, this one feels flimsy.
DOMIG 130 B2
Designed by IP21S thermal protection standards, the DOMIG 130 B2 welding machine allows you to carry out your professional or domestic welding work with optimal safety. It is compatible with cored wire-coated gas coils to weld your metal parts with great precision.
Practical and easy to use, this wired electrical device operates on 230 V single-phase mains. Equipped with an electronic card, it ensures maximum efficiency in your welding operations. To adapt to the type of metal to be worked (steel, aluminum, copper) and its thickness, its welding current intensity is adjustable to 4 positions, ranging from 55 to 120 A.
Depending on the welding current, its operating rate varies from 10% at 120 A to 60% at 55 A so that you can perform weld beads without much pause. Delivered ready to use, this inexpensive MIG welder comes with a clamp, a ground cable, a welding wire holder, a hammered brush, and a welder’s helmet.
Are you looking for a corded device for your domestic or professional welding work? The DOMIG 130 B2 welding machine, which operates at 230V, would have a good chance of meeting your needs. This model allows you to choose between 4 welding intensity adjustment positions.
Adjustable intensity: To best adapt to the material to be welded, you will be able to adjust the welding current intensity to 4 positions, from 55 to 120A.
Electronic card: Thanks to this card’s management, the device delivers optimal performance constantly.
Mask quality: As is often the case, the headphones supplied with the device are not of very good quality. However, he manages to fulfill his mission correctly.
How to use a MIG welder?
You are wrong if you think that MIG welding is only for professionals. An individual can very well indeed carry out this task. It is enough to do this that he has the necessary equipment and masters the basics of the welding trade. Owning a MIG welding machine, therefore, seems essential to him. But before using it, he must know how to use it to avoid any risk of mishandling.
Learn the basics of the MIG welding process
Contrary to popular belief, everyone is capable of familiarizing themselves with the welding process. Just learn the basics, and you’re done. Metal Inert Gas welding was developed during World War II to process strong, tough joints quickly. It is still popular today and is used by soldering enthusiasts in domestic work, especially in several workshops and factories.
Familiarize yourself with how it works before you master it completely
A specialist in this field cannot carry out his task properly if he does not have good equipment. The best for him is to opt for a model equipped with a system for reeling the wire to be welded. The latter is controlled by the trigger of a MIG welding torch.
The passage of current in the filler metal and the creation of an electric arc between it and the part to be welded is ensured by closing an electric circuit. Short-circuit transfer is used for elements having a small thickness. The globular transfer turns out to be reserved for those which are denser. The voltage and the current intensity used are higher when it comes to transferring by sputtering.
Avoid making basic mistakes.
If you understand how a MIG welder works, you can immediately start repair work in your workshop without the intervention of a professional. This device allows you to weld parts of all thicknesses, in stainless steel, aluminum, or other. About shielding gases, they vary according to the type of materials to be treated as well as the filler metals.
Make sure you have your safety equipment on you.
For a safety measure, you must have complete equipment to work in the best conditions. Don’t forget to bring gloves, a mask and special protective clothing.
Equip yourself properly
Ensure your whole body is covered to avoid exposing it to the rays. Your mask will need to be fitted with a #10 filter glass or better. It will allow you infallible eye protection, especially against a possible arc flash. If you want to prevent toxic fumes from entering your lungs while welding, wear a gas mask.
It is practical for those accustomed to operating in a poorly ventilated room. Putting on gloves will keep you away from molten metal splashes. An accidental fire can happen at any time. It would therefore be wise to have a CO2 fire extinguisher nearby.
The most popular brands
For your DIY and construction jobs, you will need a MIG welder. This kind of equipment remains easy to handle, whether for amateurs or professionals. However, if you do not know which model to turn to for your purchase, the best alternative will be to look at the equipment offered by the most fashionable brands on the market.
Stamos Germany can probably answer this question if you are looking for a specialist brand of welding equipment. Indeed, you will be able to find in the brand’s assets a wide variety of products meeting the needs of individuals and professionals alike.
The German manufacturer’s MIG welding stations are equipped with patented technology and offer easy-to-use processes and versatility. These tools can easily adapt to all work on all types of weldable metals. The specimens of the sign are also provided with an intuitive control panel. The latter will allow you to easily adapt them to your activities according to their power and voltage regulation functions.
MIG Welder Buying Guide, Rating, Tests Welding Kits, Supplies 2022
Telwin is an Italian brand expert in producing welding machines, cutting machines, and starters for all kinds of DIY and construction activities. Present on the market since 1963; the brand has brought its expertise to it by offering innovative equipment to simplify users’ daily lives as much as possible.
As for the brand’s welding machines, you will be able to meet various models capable of adapting to consumers’ demands. Powerful and efficient, the power is there. For this, you can find products that can accommodate all types of metals in addition to their ease of use.
This Turkish brand, manufacturer of DIY tools and equipment, has 30 years of experience in the sector. The brand develops devices based on the latest technologies to satisfy its users.
MIG Welder Buying Guide, Rating, Tests Welding Kits, Supplies 2022
The brand’s welding machines are mainly known for their affordable prices. Indeed, the manufacturer offers a wide range of items for all budgets. Practicality is optimized by wheels or non-slip feet. Users can easily transport the welders as they wish. On the performance side, the models are powerful and can suit all user profiles.
It is a company that was founded in 1853. Its experience in the field has therefore reached new heights, allowing the brand to offer items that have evolved with technological innovations. The design quality of the items of this brand, which produces equipment and tools for DIY and construction, has made it climb the steps to be among the most popular brands on the market.
At a glance, Stanley substations are recognizable in their particular designs and yellow colors. In terms of performance, you can choose between welding and gasless stations if you plan to practice welding activities continuously or alternately, but also on metals of all kinds.
MIG Welder Buying Guide, Rating, Tests Welding Kits, Supplies 2022
Deca made its appearance in the field of tools and welding equipment in 1972. With its 46 years of experience in the market, the brand offers a wide range of equipment that can meet the needs and budgets of consumers.
As far as the brand’s welding stations are concerned, they are delivered with the necessary accessories to make them as easy to handle as possible. They are generally designed for small jobs on various elements such as steel, stainless steel, copper, or nickel.
Frequently Asked Questions
Q1: MIG or TIG welder – what’s the difference?
Regarding TIG, the welding is carried out with an electric arc coming from the infusible tungsten electrode with a diameter between 1.0 and 8.0 mm and the part to be welded. In use, it is possible to bring the filler metal manually or automatically inside the weld pool. On the other hand, MIG is done from an electric arc formed between the filler wire with a diameter between 0.6 and 2.4 mm at a speed of 2 to 20 m/min, as well as the part to be welded. The notable differences relate to the control of the deposition precision, the welding speed, and the type of filler wire feed.
Q2: MIG welder with or without gas?
These two categories of devices are equally efficient. On the other hand, your choice should mainly be based on the materials you plan to weld. Be aware, however, that using a gas device is particularly advantageous. Indeed, you will benefit from more job opportunities. Also, many users claim that this station category provides great comfort. Be aware, however, that it will be necessary to make a fairly large investment to obtain a gas-powered station.
Q3: How to adjust a MIG welder?
There are two types of settings for this type of station, namely 140 amps and 180 amps. With the former, you can weld sheet metal up to a thickness of 2 mm. It will suffice to make the rule of 3 according to the amperage given. The 180 amp stations can be used on sheet metal with a maximum thickness of 4 mm. Also, you will have to follow the rules of 3 to know the adjustments to be made according to the intensity.
Q4: What is the difference between a gas and a non-gas MIG welder?
The first is often offered at a more affordable price and includes cored wire. It incorporates the inerting product designed to release gently as the weld progresses. In use, the welding effect is more irregular. Therefore, the use of this device is suitable for supports that are not too thin.
As for the gas station, it is offered at a slightly higher cost. In addition, it is used with an automatic mask and is suitable for welding on all types of metal. The rendering is also very satisfactory, and the use of this equipment is within reach of amateurs.
Q5: What power is for a MIG welder?
The power of the welding current of this type of device expressed in Ampere or A is variable depending on the device you buy. In general, there are two broad categories of trading posts. Therefore, depending on your welding needs, you can choose between models from 140 to 180 Amps. Be aware, however, that the adjustment of this type of device is essential for the success of the work to be undertaken.
What is the difference between MIG and TIG?
There are several welding processes, including MIG and TIG. These two processes each have their particularities. Although each can weld metals, they are different on many levels. MIG welding does not come close to TIG welding. What are these aspects that make them so different from each other?
Outline of the article
- A technical difference
- The difficulties of use
- Differences in welding materials
- Welding quality
- Do arc welds with the right equipment
- What is welding?
- Get equipped to weld well.
A technical difference
The welding technique is the first discrepancy between MIG and TIG welding. In MIG welding, the weld is created by a wire electrode constantly fed by a spool gun. It is a semi-automatic process with an assistance mode for amateurs, which allows them to adjust the voltage and speed of the device easily.
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TIG welding is completely manual. It is a form of electric arc welding. With this process, only the welder’s skill can achieve the desired result. Also, the MIG process requires an inert gas, generally argon, whose density varies according to the metal used.
The gas used for a TIG process is inert gas. It is diffused by a ceramic torch that carries an infusible tungsten electrode.
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The difficulties of use
The MIG process is easier to use than the TIG process. Professionals and amateurs can do MIG welding. But for TIG welding, you need to have welding experience to perform it.
Indeed, the continuous feeding of the electrode wire and the automatic adjustment systems make it easy to control the MIG stations. With the TIG process, you must hold the filling material in one hand and the welding torch in the other.
You have to control the energy transmitted by the torch or blowtorch, which requires experience because the gestures must be synchronous. Also, due to its ease of use, MIG welding is faster than TIG welding.
Differences in welding materials
The MIG process makes it possible to weld several metals, including aluminum, mild or stainless steel, copper, and any alloy. The TIG process is much more recommended for stainless steel, titanium, and aluminum.
Although welding almost the same types of metals, the thickness of the material to be welded can motivate the choice of process. Indeed, to weld a thick metal, it is advisable to use MIG welding because of its speed in carrying out the work.
TIG welding is used more for thin metals. It is also highly recommended for hyper-tight welds, pressure vessels, piping, and nuclear.
When properly mastered, TIG welding offers a finer and cleaner weld than MIG. This precision is possible thanks to its technique of use. Indeed, the neutral gas used in the TIG process permanently protects the weld bead and prevents material corrosion.
The heat input to the metal is then restricted, and the thermal deformations are lessened. It allows exceptional welding precision. This process is widely used in the artistic field because of its attractive finishes.
Do arc welds with the right equipment.
Arc welding is one of those practices that are regularly used in the work context and therefore prove to be very useful and often essential. It is interesting to know how to make welds, and above all, to equip yourself with a good machine to carry out quality welds, which last over time and allow us to carry out our projects.
You don’t know how to weld, which is holding you back from completing your work? Do not panic. On the internet, there are hundreds of tutorials (written or video) that explain step by step how to make welds. Enough to allow you to manage independently without bringing in an outside professional (you then save Money). At your own pace, you learn, and over time you manage to achieve your goals by making beautiful welds. With quality stations, which you can buy online, you are also sure to benefit from quality equipment services.
What is welding?
You might as well start with the basics to ensure everyone understands a welding machine’s value. Welding is a permanent joining process. Welding joins one thing to another so that they form a single whole.
This offers you the field of possibilities since several metals can be welded: cast iron, copper, aluminum, steel, stainless steel, gold, and even plastic. Three welding techniques exist electric arc welding, flame welding, and hot iron welding.
If many people think that welding is only used by a handful of experts in large construction sites, you can do it at home; it can even be essential according to your wishes or to repair damaged elements.
Get equipped to weld well.
Having a good station is not enough to stay safe and be sure of successful welding. You also have to equip yourself as well as possible and not take this lightly. To start, you need to buy a welding helmet. Depending on the type of welding, it must be equipped with a screen made of a suitable material (for electric welding) or goggles with special glass (for torch welding).
Your hands will be protected by leather gloves with cuffs, while your feet will be comfortably installed in safety shoes. Finally, remember to wear flammable clothing (like a fireproof cotton leather apron).
It is imperative to respect this to put the odds on your side to stay safe and not find yourself in danger. Welding remains risky, so you must be concentrated and well equipped. Everything will go well if you follow these tips to the letter and listen carefully to the advice given by experts in the tutorials that you can find online. Ready? So solder.
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MIG Welder Buying Guide, Rating, Tests Welding Kits, Supplies 2022
Last update on 2022-04-20 / Affiliate links / Images from Amazon Product Advertising API